Polymer plate heat exchangers

Polymer Plate Heat Exchangers - Advanced Air-to-Air Heat Transfer

Cross-flow polymer technology for indirect evaporative cooling

Revolutionize your HVAC system with Greenoz Polymer Plate Heat Exchangers. Our advanced cross-flow design utilizes high-quality engineering polymers to deliver efficient air-to-air heat transfer without moisture addition. These lightweight, corrosion-resistant units consume as low as 200 Watts while operating at temperatures up to 65°C, making them perfect for industrial and commercial applications requiring reliable heat recovery.

Difference between Metal Heat Exchangers and Polymer Heat Exchanger

Metal Heat Exchangers

Conventional metal heat exchangers face significant operational challenges that impact both performance and cost-effectiveness. Corrosion and rust reduce efficiency over time, while heavy construction creates installation difficulties and increased transportation costs. These systems often require expensive protective coatings and frequent maintenance, leading to higher operational expenses and system downtime.

Polymer Based Heat Exchanger

Our Polymer Plate Heat Exchangers operate on advanced cross-flow technology where hot ambient air passes through the supply side while raw water is sprinkled on the exhaust side for pre-cooling. This unique design creates optimal turbulence even at low velocities, ensuring efficient sensible heat removal while maintaining complete separation between air streams with less than 0.1% air leakage.

Why Industries Choose Greenoz Polymer Heat Exchangers

Corrosion Resistance

High-quality engineering polymers eliminate rust and degradation concerns

Lightweight Design

Easier installation and reduced structural requirements compared to metal alternatives

Energy Efficiency

Power consumption as low as 200 Watts with no compressor requirements

Air Quality Protection

Less than 1% air leakage under 700 Pa pressure conditions

No Cross Contamination

No Cross Contamination

Complete separation of fresh and exhaust air streams

Engineering Performance & Design Data​

Construction Material

High-grade engineering polymer with specially compounded hydrophilic coating

Operating Temperature Range

Continuous operation up to 65°C ambient conditions

Pressure Resistance

Withstands up to 1500 Pa pressure difference across plates

Installation Options

Vertical or horizontal construction configurations available

Custom Sizing

Available based on specific design conditions and airflow requirements

Trusted Across Diverse HVAC Applications

Commercial Building

Commercial Buildings

Office complexes, shopping malls, hotels, and retail establishments requiring efficient heat recovery and climate control systems. 

Industries

Industrial Facilities

Manufacturing plants, warehouses, distribution centers, and process industries needing reliable air-to-air heat transfer without cross contamination. 

Data Centre

Specialized Systems

Data centers, server rooms, clean rooms, and renewable energy installations requiring precise temperature control with minimal power consumption. 

Built for Performance & Sustainability

Our Polymer Plate Heat Exchangers feature anti-fungal and anti-bacterial coating for hygienic operation in sensitive environments. The no-moving-parts design ensures reliability and extended service life while eliminating maintenance concerns associated with mechanical components. Custom engineering capabilities allow precise sizing based on your specific design conditions and performance requirements. 

Frequently Asked Questions

Polymer plate heat exchangers offer significant advantages over metal units including complete corrosion resistance, lightweight construction, and lower manufacturing costs. Unlike metal systems that require protective coatings and regular maintenance, polymer units maintain performance without degradation. The high-grade engineering polymers provide excellent thermal conductivity while eliminating concerns about rust, scaling, or chemical corrosion that commonly affect metal heat exchangers.

These systems excel in commercial HVAC applications, industrial process cooling, and specialized environments requiring clean air separation. Industries including pharmaceuticals, food processing, electronics manufacturing, and data centers benefit from the no-cross-contamination design. The lightweight construction makes them ideal for rooftop installations and retrofit applications where structural weight is a concern.

Yes, Greenoz Polymer Plate Heat Exchangers are engineered to operate continuously at temperatures up to 65°C. The specially compounded polymer materials maintain structural integrity and thermal performance even under demanding temperature conditions. This makes them suitable for industrial applications where ambient temperatures regularly exceed standard commercial ranges. 

The no-moving-parts design significantly reduces maintenance requirements compared to mechanical systems. Routine maintenance involves periodic cleaning of the polymer plates and checking water distribution systems. The anti-fungal and anti-bacterial coating helps prevent biological growth, while the corrosion-resistant construction eliminates the need for protective treatments or component replacements due to material degradation. 

The cross-flow configuration creates optimal turbulence patterns that improve heat transfer even at low air velocities. This design allows the supply and exhaust air streams to flow perpendicular to each other, maximizing contact time and thermal exchange while maintaining complete separation. The specially designed plate geometry creates turbulent flow conditions that increase heat transfer coefficients without requiring high fan power. 

Polymer plate heat exchangers perform excellently across India’s varied climate zones. In dry climates, the indirect evaporative cooling process provides significant temperature reduction while maintaining low humidity levels. In more humid regions, the sensible heat recovery capability helps reduce cooling loads without adding moisture to the supply air. The corrosion-resistant polymer construction is particularly beneficial in coastal areas where salt air can damage metal systems. 

Greenoz offers custom sizing based on specific design conditions including airflow rates, temperature requirements, and space constraints. The modular design allows for various configurations including vertical or horizontal orientations. Special coatings and treatments can be applied for unique environmental conditions, and the plate spacing can be optimized for specific thermal performance requirements. 

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